Low Lignin Flat Storage Box

May 1996

Scope

This specification covers the requirements for an assembled flat storage box with a removable full telescoping lid, made from low lignin corrugated board.

Requirements

Construction

The two piece box shall consist of a top and bottom assembled from B-flute corrugated single-wall (double-faced) board, comprised of two facings (liners) adhered to one fluted medium. The assembled box shall consist of two die cut corrugated box blanks cut, scored, and adhered as indicated in Figure 1. Adhesives shall meet the NARA Quality Assurance Provisions included in this specification. Assembly shall not include metal fasteners. Construction shall be such that the adhered walls are double thickness and alternate. The full telescoping lid shall be 1/4" shallower than the box bottom height to allow ease of removal. When the paperboard is scored twice to assemble a double wall, the space between parallel scores shall not exceed two board thicknesses. Drawing is not to scale.

Dimensions

The dimensions of the box shall be specified in the contract as

inside box bottom

measurements in the following order: length, width, and depth with a tolerance of plus or minus 1/16".

Paperboard

Composition
All layers of the corrugated paperboard laminate shall be made from cotton or linen pulp, fully bleached chemical wood pulp, or a mixture. The paperboard shall be free of groundwood (ASTM D1030, X 5 Spot Stains and Tappi T-236om-85), alum-rosin sizing (ASTM D549-88), particles of metal, waxes, plasticizers (i.e. wet strength additives), plastics, and shall contain less than 0.0008 percent reducible sulfur (Tappi T406om-88). Surfaces shall be free of knots, strives, and abrasive particles.

Color
The color shall be gray.

Sizing
Alkaline sizing (surface, internal, or both) shall be used (ASTM D4988-89).

Alkaline Reserve
The corrugated paperboard shall have a minimum of 3 percent calcium carbonate, magnesium carbonate, or a combination of both evenly distributed throughout all layers of the lamination, when tested according to ASTM D4988-89.

Hydrogen Ion Concentration (pH) (cold extraction method)
The pH value of the corrugated paperboard shall be between 8.0 and 9.6 when tested according to TAPPI T509om-88.

Lignin
To demonstrate the adequacy of bleaching or lignin removal, all layers of the corrugated paperboard shall have a negative reading in the phloroglucinol test when tested according to ASTM D1030 or shall have a KAPPA number of 5 or less when tested according to TAPPI T-236om-85.

Abrasion
Outer surface of the paperboard shall show a loss of less than 0.3 percent of the total weight (mounting card and sample) when tested with #CS 10 wheel and 100 wear cycles (TAPPI T-476om-01).

Surface Smoothness (to determine the property of adhesion of a pressure sensitive label to the paperboard surface)
The surface of the paperboard shall hold a piece of weighted pressure sensitive tape securely in place for at least 10 minutes in 6 out of 9 trials, when tested according to ASTM D286-90, Procedure B modified as follows: -use 3M brand #810 3/4" wide, pressure sensitive tape to conduct the test -adhere the tape to the paperboard surface with 2 rolls of a 10kg steel roller; allow samples to set 3 days before testing -suspend a 2OZ weight from the tape

Thickness
The corrugated paperboard thickness shall be no greater than 0.125 inches and no less than 0.115 inches for B-flute when tested according to TAPPI T-411 om-89.

Stiffness
The corrugated paperboard shall be tested for stiffness in accordance with TAPPI T-489om-92 except that for each specimen tested the corrugations shall run in the long direction of the specimen. Test conditions shall include 7.5 degrees deflection and a 5,000 Taber unit weight. The board shall have a stiffness of between 3,000 and 6,000 Taber Stiffness Units. Collapse of the corrugating medium shall constitute failure.

Finish
The corrugated paperboard shall be smooth and free of knots, strives, and other abrasive particles. The paperboard shall be free of dirt, marks, stains, surface or edge damage, or other imperfections or contaminations which might affect the utility or appearance of the product.

Color Retention
Dyes used to color the paperboard shall show no bleeding when soaked in distilled water for 48 hours while held in direct contact with white bond paper. The board shall not show a loss or gain of more than 5 points of brightness after exposure in a Sunlighter II apparatus for 96 hours or a fadeometer for 36 hours, when tested according to TAPPI T-452om-87.

Adhesive Used in Laminating the Corrugated Board

Water resistant purified starch adhesive shall be used which shall contain no free sulfur or other impurity which would detract from the properties of the paperboard (i.e. reduce the alkaline reserve, increase the percentage of sulfur, decrease the pH, decrease the stiffness).

Adhesive used in Assembly

Water resistant adhesive shall be used to adhere fold downs in both box top and bottom. Pressure sensitive adhesives shall not be used in assembly. When aged in an over at 50 degrees centigrade and 87 percent relative humidity, the adhesive shall not soften or run, but shall firmly and evenly adhere fold downs to box sides. The properties of the adhesive shall not detract from the properties of the corrugated board (i.e. reduce the alkaline reserve, increase the percentage of sulfur, decrease the pH, or decrease the folding endurance. The adhesive shall not be visible through or alter the color of the corrugated board. If it is necessary to buffer the adhesive, the same buffer as in the corrugated board (i.e. calcium carbonate, magnesium carbonate, or a combination of both) shall be used.

Workmanship

Each box shall meet the requirements stated in this specification, shall be assembled in accordance with good commercial practice, and shall be free of imperfections that may affect its utility or aesthetic appearance.

Each box shall be made to the dimensions specified. When assembled, all components shall fit closely without gaps or warping. All edges shall be cut straight and shall be smooth and even. The corners of the box shall be square. When assembled the top and bottom shall rest flat on a flat plane. When locked into place, the self locking sides shall remain in position. When closed the top and bottom shall fit snugly and remain closed. The completed box shall contain no surface dirt (smudges, fingerprints, and the like) and shall not be marred (dents, bumps, etc.) in any way.

The paperboard shall be scored evenly. When the paperboard is scored twice to assemble adouble wall, the space between parallel scores shall not exceed two board thicknesses. All edges shall be free of fraying, cracks, and breaks.

Identification Markings

The following information shall be legibly embossed on the outside bottom of each box:name of manufacturer, pH range, year of manufacture, and the words low lignin. Figure 2.

Preparation for Delivery

Packaging

The map storage boxes shall be shipped assembled and the box spacers and liners shall be shipped flat in standard commercial containers that are sealed with tape. The number of boxes to be packed in each container shall be specified in the purchase order.

Marking

The outside of each packing container shall be legibly marked with the following information: the purchase order number and the size and number of map storage boxes and associated components packed in the container.

Quality Assurance Provisions

Tests

Test procedures and controls specified in this document shall be used to determine the quality of the product. Other procedures and controls must be approved by the National Archives before test results will be accepted. Unless otherwise indicated, the test shall be performed at and the samples conditioned to standard conditions of 73 degrees Fahrenheit (plus or minus 1.8 degrees) and 50 percent relative humidity (plus or minus 2 percent R.H.) See TAPPI T-402om-88.

Test Methods

The requirements for paperboard quality and characteristics shall be tested in accordance with specified test methods of the American Society for Testing and Materials (ASTM) and the Technical Association of the Pulp and Paper Industry (TAPPI); and the American National Standards Institute (ANSI). Publications describing these tests may be ordered directly from the technical associations at the following addresses:

• ASTM - American Society for Testing and Materials 1916 Race Street Philadelphia, PA 19103

• TAPPI - The Technical Association of the Pulp and Paper Industry, One Dunwoody Park, Atlanta, GA 30348

Tests for Paperboard Quality

The requirements for paperboard quality shall be tested according to the following method:

Requirements Test Method

Responsibility for Tests

Unless otherwise specified in the purchase order, the supplier is responsible for the performance of all requirements specified herein. Unless otherwise specified, the supplier may use his or her own facilities or any commercial laboratory acceptable to the National Archives. The National Archives reserves the right to perform any of the tests set forth in the specification where such tests are deemed necessary to assure that supplies and services conform to prescribed requirements

Inspection

Examination Criteria

An examination shall be made to determine whether the completed box complies with the Requirements section of this specification (see pages 1-4). The qualities and characteristics that shall be regarded as unacceptable in the completed box and additional are listed below.

Shipped Box and Additional Components

• Not style specified
• Not dimensions specified
• Not materials (qualities or characteristics) specified
• Not color specified
• Not construction specified
• Not identification markings specified

Workmanship

• Edges not cut straight, not smooth and even
• Scores not deep enough to permit precise folding during assembly
• Corners not square
• When folded, edges showing exterior splits and cracks
• Completed box warped and uneven on flat surface
• Box top bows open; not a snug fit
• Assembled box torques or twists when filled
• Panels are gaped or bulged and are not aligned properly
• Surfaces not clean or smooth; smudges, fingerprints or dirt; not free of lumps or indentations
• Surfaces torn, scuffed, or otherwise physically marred
• Assembled box torques or twists when filled record material

Packaging for Delivery

• An examination shall be made to determine whether the packaging of the boxes for delivery comply with the requirements of Preparation for Delivery section of this specification. The characteristics that shall be regarded as unacceptable in the packaging are listed below.
• Not number of boxes per container specified in contract
• Container not sealed with tape
• Container not legibly marked with the purchase order number
• Container not legibly marked with number of boxes within

Responsibility for Inspection

Unless otherwise specified in the purchase order, the supplier is responsible for the performance of all inspection requirements as specified herein. The National Archives reserves the right to perform any of the inspections set forth in the specification where such inspections are deemed necessary to assure that supplies and services conform to the prescribed requirements.

Sampling for Examination

Construction and Workmanship
To sample boxes for construction and workmanship, boxes shall be selected for an examination of construction and workmanship following sampling procedures described in MIL-STD105E at inspection level S-2 with an acceptable quality level of 4.0 percent defective from each lot of material offered.

Testing
To sample boxes for testing, boxes shall be selected according to MIL-STD 105E at inspection level S-2 with an acceptable quality level of 2.5 percent defective from each lot of material offered.

Preparation for Delivery
To sample boxes for compliance with packaging and marking requirements, boxes shall be selected according to MIL-STD-105E at inspection level S-2 with an acceptable quality level of 4.0 percent defective from each lot of material offered.

Sampling Method
The sampling of boxes for examination shall be carried out according to methods specified in "Sampling Procedures and Tables for Inspection by Attributes", MIL-STD-105E, issued January 2, 1990 and available from Naval Publications and Forms Center; Standardization Document Order Department, Building 4, Section D; 700 Robbins Avenue; Philadelphia. Pennsylvania, 1911 1-5094.

Ordering Information

The following information shall be included in the purchase order:

• Title and date of the specification
• Purchase order number
• Number of boxes per shipping container
• Special delivery conditions

List of possible vendor sources

Archivart
Division of Heller and Usdan
7 Caesar Place
Moonachie, NJ 07074
1-800-333-4466
FAX: (201) 935 5964
Att Robert Stiff

Conservation Resources International Inc.
8000 H Forbes Place
Springfield, VA 22151
(703) 321-7730
FAX: (703) 321 -0629
Attn: Bill Hollinger

Light Impressions
439 Monroe Ave
Rochester, NY 14607-3717
1-800-828-9859

University Products
517 Main Street
P.O. Box 101
Holyoke, MA 01041-0101
1-800-762-1165
FAX: 1-800.532.9281
Attn: John Dunphy

Gaylord Brothers
PO Box 4901
Syracuse, NY 13221-4901
1.800.448.6160
FAX: 1.800.272.3412

BOX DIMENSIONS

All dimensions are + 1/16"

BOX BOTTOM: interior measurements

L. 23"

W. 20 1/4"

H. 1 1/2"

QUANTITY BOXES: 400